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20 Nov 2011

Downsizing the pool pump

About four weeks ago our swimming pool pump quit.  I don’t know the exact date, but our pool guy, Randy, left us a note.  We didn’t see the note, so a week later on his weekly visit I was home and he let me know about the pump.  The motor was frozen and couldn’t be turned.  A week or two before this Randy mentioned the motor was having difficulty starting.  He had to pull the motor’s back cover off and free the rotor so it would start.

I knew at that point its days were numbered.  I could have considered the unit had “failed” and gotten it fixed right away.  But it was fall and the temperatures were dropping.  I was willing to put off the inevitable.

pool-pump
Pool pump

Randy and I discussed options.  I asked about variable speed or downsizing the pump.  The existing 1‑1/2 horsepower unit was oversized for our modest pool capacity.  He also said the pressure at the filter was a bit excessive causing the media cartridges to break occasionally.  In his opinion, we could swap out the impeller and downsize to a 1 horsepower motor.  Randy advised our spa jets would not be as strong – my wife and I agreed this was not going to be an issue.  We discussed the variable speed option.  While the potential long-term energy savings might be attractive, we decided to not invest in the upgrade at this time.  We had talked about eventually upgrading the equipment and would reconsider the variable speed option at some future date.

When the repair guy came, he concurred with Randy’s evaluation.  Downsize the pool pump from 1‑1/2 HP to 1 HP – done!

After the pump repair Randy came back to do the routine pool service.  We observed the flow swirling into the skimmer float.  Randy’s immediate evaluation agreed with mine – there was no noticeable change in the flow.

Inspection of the manufacturer’s curves indicated a reduction of flow in range of about 4% to 11% and power reduction of about 13% to 32% depending on the filter condition.  Annual energy savings would be roughly 350 kW-hrs.  The electricity cost savings would be around $70 annually – small potatoes.  But Randy tells me oversized pool pumps are common.

Does anyone know what the reduction in power demand and energy would be if all oversized pool pumps were downsized or switched over to variable speed?

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Filed Under: Pumps Tagged With: annual energy savings, engineering consulting services, power demand, pump downsizing, pump engineering consulting, pump failure, swimming pool pump, variable speed

About Randal Ferman

Randal Ferman has more than 45 years’ experience in the pump industry. He is a registered Professional Engineer in California and in Texas. During his 32 years with Flowserve, a global pump manufacturer, his responsibilities covered a broad range of engineering assignments. He is presently Principal, Ekwestrel Engineering LLC, Austin, Texas, providing services on new and existing pumping equipment and systems. His clients span a range of industries including oil & gas, electric power generation, water, wastewater, solids handling, pump manufacturing, engineering and construction, energy efficiency, pipeline transportation, and pump service and repair.

Comments

  1. poolpumpmotorrepairguy says

    July 21, 2013 at 2:11 am

    Interesting plumbing, and I find most pools have way too big of a pump. that whisper flo pump you have is a less than savory pump. may I recommend a STA-RITE DURA GLAS or a Hayward super II.
    Knowing how many gallons your pool is, solar and if it’s screened in. is a real big help in sizing the pump needed for that particular pool.
    I saved a guy $85 a month on his electric bill. he had a 3.45 hp Northstar on his 9000 gal pool, now he has a 3/4 super II. you must also relies bigger pumps require more service and can be hard on the plumbing.
    Flowserve makes great shaft seals highly recommend.
    Good luck and Remember to prime the pump and watch for the wet spot ! .. Jay the pool pump whisperer, longwood Florida

    Reply

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